white smoke & the air escaping from coolant tank every 10 secs :o( blown head gasket ? (17DR L-plate

Discussion in 'General Motoring' started by dvg, Mar 16, 2005.

  1. dvg

    dvg Guest

    Hello group.
    2 days ago I've noticed a white smoke coming out from the exhaust pipe.
    Today I've checked coolant and it was way below the normal level. Filled it
    up to the mark and started the engine. Noticed that the coolant's cap
    discharges some air at regular intervals (approx 10 secs). Engine oil looks
    as usual (not creamy). Temperature gauge doesnt exceed 90 deg mark. Engine
    sounds normal.

    Head gasket blown? :eek:(

    Vauxhall Astra Merit 1.7 DR L-plate

    Thanks in advance.
     
    dvg, Mar 16, 2005
    #1
  2. dvg

    Mike Guest

    Open wallet surgery coming right up!
    head gasket if you are lucky. from description, I would guess a cracked head
    as well.
    Is it the isuzu ? probably looking at £500+ min. might be cheaper to go an
    exchange used motor, rather than piddle about with the head.
    Problem is you cant punt it on with those symptoms. forget auction.
    Mike
    BTW, if you HAVE to run it, i.e to get to work then it sounds like the
    damage has already been done. carry lots of water and run with the cap
    loose. that might stop the clouds of smoke getting you noticed, if bad.
     
    Mike, Mar 16, 2005
    #2
  3. dvg

    dvg Guest

    Thanks Mike.
    No sure about engine's manufacturer. its 17DR engine naurally aspirated with
    EGR system.
    it had 103k when i've bought it from the garage (?400) who said it is very
    sound engine. its pretty strange its gone just after 900 miles-i've tried my
    best to keep it happy :eek:/
     
    dvg, Mar 17, 2005
    #3
  4. dvg

    Guest Guest

    1.7DR? Injector pump at the front of the engine?
    That's the Vauxhall lump.
    It does sound like a head gasket. Looks like you're taking back to the
    garage. I hope you didn't buy it from Yes Car Credit. The cost of repair
    + cambelt + water pump is likely to be about £400 or so.
    My ex had one of those engines in an Astra (L reg). Not one of the best
    diesels, economical but slow and noisy. When it had done 90K we got rid
    of it because it had started to sound very ropey indeed.
    Dave
     
    Guest, Mar 17, 2005
    #4
  5. dvg

    dvg Guest

    Yes it is blown gasket. I've shown it to 3 mechs (whilst looking for a
    better quote) and they all confirmed that.
    2 Dave: I've bought it from the local garage which have (i hope) no
    connection with YCC.
    My mech quoted approx £300 for the job but he doesnt know exactly the price
    of the parts thus I shoould be prepared to spend more that that sum.

    Thanks to all you guys & safe driving.
     
    dvg, Mar 17, 2005
    #5
  6. dvg

    Lamri Guest

    My Astra is a 1.7 DT Vx engine.
    Its done 130k and still sounds fine.
    I hope i'm not in for a bit of a shock soon !
     
    Lamri, Mar 17, 2005
    #6
  7. dvg

    Guest Guest

    What about the warranty?
    Dave
     
    Guest, Mar 17, 2005
    #7
  8. dvg

    Mike Guest

    Dont assume the head is ok. it has to come off anyway, so get it pressure
    tested. (who pays is a separate issue. I'll leave advice about that to
    others). IMHO you cant tell if its JUST a head gasket without opening it up.

    hope for the best, but expect the worse.

    Mike
     
    Mike, Mar 17, 2005
    #8
  9. dvg

    dvg Guest

    2 Dave: I dont think that car was sold with any warranty for that price :eek:/
     
    dvg, Mar 18, 2005
    #9
  10. dvg

    Guest Guest

    Are you sure?
    Wont hurt to ask??
    Dave
     
    Guest, Mar 18, 2005
    #10
  11. dvg

    Centurion Guest

    Out of interest, are these pressure tests performed with a cold head
    or do they put hot water prior to pressurising. secondly what pressure
    are they pumped to.

    --
    Regards
    Centurion

    ****************************
    Excerise is more than just
    shoving a mouse over a mat.
    Get out there and do some.
    ****************************
    Flatulence makes the world
    smile and clears sinuses.
    ****************************
     
    Centurion, Mar 18, 2005
    #11
  12. dvg

    dvg Guest

    Well...no one performed any pressure tests whilst trying to diagnose the
    fault. One mech tested fan motor and something else electrical, others only
    were checking condition of the cooling system (i.e. opening the coolant
    reservoir).
    Hope its al scheduled in repair procedure.
    Thanks
     
    dvg, Mar 19, 2005
    #12
  13. dvg

    dvg Guest

    I will next week :eek:)

     
    dvg, Mar 19, 2005
    #13
  14. dvg

    Mike Guest

    All valid, but heres what you do:

    starrt engine-if it will start. does it run on all 4 (3,5,8 etc)
    if 2 are down then it could be blowing between adjacent cylinders.

    remove water cap while still cold(for safety), and bring engine up to at
    least 80 deg.
    look for bubbling in the water, as combustion gases find their way into the
    waterways.
    if possible, get a frient to blip the engine while you look at the water, to
    look for a sudden burst of bubbles.
    You may also find that air will fill some high point then start forcing
    water back, with the result that it overflows from the expansion bottle.
    you can also look for these last 2 when the engine is hot, do NOT emove the
    pressure cap, but stop the engine and listen carefully to the cap, it will
    fizz gently if things are blown, as it does its job and releases extra
    pressure. might also be weeping water. do not attempt to tighten in the
    mistaken belief that this will cure it as these days they are only plastic
    and theres a good chance you might break something. If you are the
    optimistic type then you can buy a new cap. the only thing this will damage
    is your wallet.

    also look for water/oil sludge under the oil filler cap.this is pretty much
    self explanatory.

    I might add that all the above are things that you should check when buying
    a car anyhow, as they are simple checks that only take a few minutes.

    I dont know the details of pressure teting a head, as thats a specialist
    job, but I know it involves cleaning the head, thenlamping it down to a big,
    machined flat plate
    then pressurizing probably through injector/spark plug holes. Maybe with
    air, but a liquid (paraffin?) would make more sense. I too would be
    interested to know the details.

    Unfortunately, the symptoms of a blown head gasket are also those of a
    cracked head. Lets face it, the heads coming off.

    Mike
     
    Mike, Mar 19, 2005
    #14
  15. dvg

    Centurion Guest

    Thanks Mike,
    I was interested because I'm involved in the manufacture of very large
    marine diesels and every head is filled with water (off the engine) and
    pressurised upto 100psi via the water inlet. Our test rig is nothing
    fancy. Just an air supply, 2 shut of valves, a tee piece, an airline
    coupling and a gauge.

    We blank off the water outlet, fill and pressurize via water inlet.

    Even this method isn't 100% accurate as I've know same heads to leak
    only when at operating temperature which is little dangerous when you
    have water leaking into the cylinder and the engine trying to go
    hydraulic (cylinder filling with steam on compression stroke.)

    --
    Regards
    Centurion

    ****************************
    Excerise is more than just
    shoving a mouse over a mat.
    Get out there and do some.
    ****************************
    Flatulence makes the world
    smile and clears sinuses.
    ****************************
     
    Centurion, Mar 20, 2005
    #15
  16. dvg

    Mike Guest


    You've reminded me that a long time ago I used to work as a fitter in an
    engineering company that made (among other things) machinery to make
    mattresses. Anyway, cut a long story short, these contraptions were
    pneumatic, and we made the recievers for them in house. these had to be
    tested (not by me!) and wee done every saturday morning at 10:00 (tea break
    time). saturday because there were fewer people in the factory, and tea
    break when those few were not around. reason was they too were pressurised
    with water, and it wasnt an unknown sight to see one break free and try to
    torpedo down the length of the building.!

    Apologies to all, this has absolutely nothing to do with the original
    thread, just window shopping down memory lane.

    Mike

    BTW, try here

    http://pcwww.liv.ac.uk/~goodhew/Stu...lashversion/OtherServices/PressureTesting.htm

    and here

    http://www.daverushton.co.uk/pressure.htm

    Not exactly definitive, but worth a look
     
    Mike, Mar 20, 2005
    #16
  17. dvg

    Centurion Guest

    Very similiar to our set up, although ours being very large
    (200 - 500mm dia bores) have one head per cylinder.




    --
    Regards
    Centurion

    ****************************
    Excerise is more than just
    shoving a mouse over a mat.
    Get out there and do some.
    ****************************
    Flatulence makes the world
    smile and clears sinuses.
    ****************************
     
    Centurion, Mar 20, 2005
    #17
  18. dvg

    Mike Guest

    Ah, large engines.

    http://www.bath.ac.uk/~ccsshb/12cyl/

    (isnt this fun?)

    Mike
     
    Mike, Mar 20, 2005
    #18
  19. dvg

    dvg Guest

    dvg, Mar 20, 2005
    #19
  20. dvg

    Centurion Guest

    Isn't it a beauty. I seen it before and
    often thought.........

    Stick some wheels on that baby.
    Take it to a tractor pulling contest and say......

    'Cop for this suckers'



    Sorry chaps for going TOTALLY off topic.
    --
    Regards
    Centurion

    ****************************
    Excerise is more than just
    shoving a mouse over a mat.
    Get out there and do some.
    ****************************
    Flatulence makes the world
    smile and clears sinuses.
    ****************************
     
    Centurion, Mar 20, 2005
    #20
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